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Smarter High-density Pallet Storage

Satellite racking, also known as shuttle racking, is a high-density pallet storage solution. It’s designed to maximise space and efficiency in warehouses with high-volume pallet movement. Satellite racking uses a remote-controlled shuttle, also referred to as a pallet runner or satellite shuttle, that moves within the racking system to position or retrieve pallets. This removes the need for forklifts to enter the racking, speeding up operations and reducing the risk of damage.

Satellite pallet racking is intended for use in deep-lane pallet storage. The pallet shuttle system can be configured for access from either one or both ends of the pallet lanes, depending on the operational requirements of the business.

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How Satellite Racking Works

Satellite racking combines the storage density of drive-in racking with the speed and safety of automation. A battery-powered shuttle cart runs along the storage rails inside the racking channels. Forklifts can place the pallet onto the shuttle unit, which then carries it deep into the racking and places it into position. The shuttle travels back and forth within the rack, lifting each pallet to bring it to the front of the rack or returning to deposit it within the racking system.

Configurable as First in, First out (FIFO) or Last in, First out (LIFO) and capable of unit loads up to 1,250kgs, satellite racking is the perfect solution for instances where a high volume of pallets of the same product are being stored and moved. It’s particularly suited to cold storage, food distribution, beverage, and pharmaceutical warehouses.

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The Key Benefits of Satellite Racking Systems

Satellite racking is one of the most effective ways to maximise warehouse space. Removing the need for multiple aisles and instead optimising deep lane storage tunnels, significantly increases pallet density within the same building footprint. It removes the need for human intervention and lowers running costs.

With forklifts removed from the equation, satellite racking also speeds up pallet movement. The shuttle cart handles the internal pallet transfers, with forklifts only needed at the rack face. Satellite racking makes loading and retrieving pallets faster. The shuttle can be moved with a standard forklift, saving time and money.

The system is flexible and scalable, so can handle different pallet sizes and weights, and it’s easy to adjust as your needs grow. It’s a state-of-the-art storage solution that optimises warehouse space, staff efficiencies, and productivity in a semi-automated warehouse environment.

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Custom Satellite Racking for Your Warehouse

We've been in the storage game for over 40 years, and here's what we've learned: every warehouse is different. Our racking systems are constructed to meet Australian safety standards while optimising the operation of your warehouse. Our team will work with you from your initial consultation through to design, installation, and after-sales support. We can even help you maintain compliance by providing regular rack safety inspections. When you work with Bowen, we take the time to understand your stock movement, product mix, and layout constraints to create a tailored system that delivers real efficiency for the long term.

FAQs

Automated warehouses, like those that use Satellite racking, benefit from the efficiencies of these well-managed systems. Warehouse footprints are better optimised to maximise available storage space, and labour costs are reduced with the likes of automated shuttle cart equipment. The flexibility to adapt and scale to meet changing needs, and the ability to enhance the safety of the workspace by removing forklifts and other manually-operated machinery, compound the gains of warehouse automation.

The automated warehousing technologies used for satellite racking and other warehouse management systems provide real-time inventory tracking across the organisation. This degree of complete, overarching visibility significantly improves both inventory control and coordination, further enhancing operational efficiencies within a business.

Popular automated technologies used in warehouses include Automated Storage and Retrieval Systems (ASRS), Vertical Storage and Retrieval Systems (VSRS), Automated Guided Vehicles (AGVs) like those used in satellite racking systems, as well as robotic pickers, conveyors, Warehouse Management Systems (WMS), Warehouse Execution Systems (WES) and Warehouse Control Systems (WCS).

Large warehouses with significant order volumes, frequent repeatable processes, and extensive inventory lines benefit the most from automation. High-density storage environments, like those used in cold storage, distribution, manufacturing, and food and beverage, are also good candidates for automated storage and retrieval systems, such as satellite racking and Vertical Storage and Retrieval Systems (VSRS).
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