Satellite racking, also known as shuttle racking, is a high-density pallet storage solution. It’s designed to maximise space and efficiency in warehouses with high-volume pallet movement. Satellite racking uses a remote-controlled shuttle, also referred to as a pallet runner or satellite shuttle, that moves within the racking system to position or retrieve pallets. This removes the need for forklifts to enter the racking, speeding up operations and reducing the risk of damage.
Satellite pallet racking is intended for use in deep-lane pallet storage. The pallet shuttle system can be configured for access from either one or both ends of the pallet lanes, depending on the operational requirements of the business.
Satellite racking combines the storage density of drive-in racking with the speed and safety of automation. A battery-powered shuttle cart runs along the storage rails inside the racking channels. Forklifts can place the pallet onto the shuttle unit, which then carries it deep into the racking and places it into position. The shuttle travels back and forth within the rack, lifting each pallet to bring it to the front of the rack or returning to deposit it within the racking system.
Configurable as First in, First out (FIFO) or Last in, First out (LIFO) and capable of unit loads up to 1,250kgs, satellite racking is the perfect solution for instances where a high volume of pallets of the same product are being stored and moved. It’s particularly suited to cold storage, food distribution, beverage, and pharmaceutical warehouses.
Satellite racking is one of the most effective ways to maximise warehouse space. Removing the need for multiple aisles and instead optimising deep lane storage tunnels, significantly increases pallet density within the same building footprint. It removes the need for human intervention and lowers running costs.
With forklifts removed from the equation, satellite racking also speeds up pallet movement. The shuttle cart handles the internal pallet transfers, with forklifts only needed at the rack face. Satellite racking makes loading and retrieving pallets faster. The shuttle can be moved with a standard forklift, saving time and money.
The system is flexible and scalable, so can handle different pallet sizes and weights, and it’s easy to adjust as your needs grow. It’s a state-of-the-art storage solution that optimises warehouse space, staff efficiencies, and productivity in a semi-automated warehouse environment.
We've been in the storage game for over 40 years, and here's what we've learned: every warehouse is different. Our racking systems are constructed to meet Australian safety standards while optimising the operation of your warehouse. Our team will work with you from your initial consultation through to design, installation, and after-sales support. We can even help you maintain compliance by providing regular rack safety inspections. When you work with Bowen, we take the time to understand your stock movement, product mix, and layout constraints to create a tailored system that delivers real efficiency for the long term.