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Satellite Pallet Racking Delivers Operational Productivity

Satellite Pallet Racking systems improve operational productivity as warehouse staff are not spending their time moving pallets into place. It is also a great option for high-density storage in operations with limited staffing levels.

Satellite Pallet Racking, also known as shuttle racking, is designed for deep lane pallet storage. The pallet shuttle system can be used either as a first-in-first-out (FIFO) or last-in-first-out (LIFO) system as it has the capability to both take the pallets back or retrieve them.

The Satellite Pallet Racking system ensures a more efficient and high-density storage environment, maximising your available floor space and storage capacity. It optimises the storing, loading and retrieving SKU’s with high-density stock levels. In addition, it is highly adaptable to most pallet sizes.

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  • Reduce labour overhead while increasing throughput capabilities.
  • Streamline product storage while improving inventory organization.
  • Achieve higher storage density within the warehouse footprint.
  • Improve warehouse safety through optimised material flows and enhanced ergonomics.

The challenge of project

The racking is similar in style to drive-in racking; however, each level can be a separate SKU. It operates by a shuttle cart being placed on rails under the pallet rails. The shuttle then travels into the rack and rises to raise the pallet and bring it back to the front of the rack.

The remote-controlled pallet shuttle is a self-powered device that runs on rails in the storage channels for retrieving pallets. The system carries goods in and out of deep storage tunnels without any human intervention. It is an excellent solution for long term or dense storage of a large number of pallets using a minimal building footprint. Using this automation solution delivers low running costs but does require highly efficient warehouse management.

The system can be relocated within the warehouse using a standard forklift truck, delivering further reduced operating its cost-efficiency. The system has strong frame bracing, and the uprights are available in a range of widths, depths and thicknesses. There are racking end protection for safe operation along with front and rear upright protectors for minimising damage and lowering the risk of accidents.

The Satellite Pallet Racking System is a state-of-the-art storage solution that optimises warehouse space and staff efficiencies and productivity in a semi-automated warehouse environment.

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The main benefits of automated warehouses include improved accuracy, increased throughput and productivity, lower labor costs, better inventory control space utilisation, and an enhanced safety environment.

Automated warehousing technologies like warehouse management systems provide real-time inventory tracking across all systems. This gives complete visibility and coordination of stock leading to improved inventory control.

Top automated technologies include Auomated Storage and Retrieval Systems (ASRS), Automated Guided Vehicles (AGVs), robotic pickers, conveyors, Warehouse Management Systems (WMS), Warehouse Execution Systems (WES) and Warehouse Control Systems (WCS).

Large warehouses with significant order volumes, frequent repeatable processes, and extensive inventory benefit the most from automation. High-density storage environments are also prime candidates for automated storage and retrieval systems.
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