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Double deep pallet racking offers companies a space-efficient alternative to standard pallet racking. This system allows for the reduction of the number of access aisles required while increasing a high-density system for large, slow-moving or bulk item storage.
Double-deep pallet racking storage is ideal for medium volumes up to 3000 pallets - increasing storage capacity by 30%, depending on your warehouse configuration.
This system is specifically designed:
• To hold two pallets deep, allowing for higher density storage whilst maintaining 50% accessibility.
• To operate in medium aisles with equipment that can reach double pallet depths designed for last-in-first-out (LIFO) access.
• To accommodate variable pallet heights.
• For a larger surface area to distribute the load weight and increase the storage rack systems lifespan.
• For loading and unloading by special materials handling equipment, often deep reach lift trucks fitted with a pantograph mechanism to reach the second pallet location.
Accessories are available to accommodate different unit load types and include guide rails to assist in loading and unloading goods, particularly on higher levels.
Post sections are roll-formed powder coated high tensile steel, providing the unit with strength, consistency and a corrosive resistant finish. This minimises twisting and provides excellent resistance to frontal impact damage.
This high-density pallet racking solution complies with AS4084-2023 Australian Standards.
Technical Specifications:
• Frame Heights – available in 50mm increments up to 9250mm
• Frame Depths – 840mm and 1200mm
• Beam Spans – 1350mm, 2600mm, 2750mm, 3050mm and 3850mm. Beams can be manufactured to suit your specific pallet storage application
Double Deep Pallet Racking uses standard selective racking components to store pallets two deep. Double deep racking maximises storage through increased density compared to selective racking but with reduced pallet accessibility. Special forklifts with extended reach ability are required to use this storage method. Lower level pallets are required to be stored on beams just above the ground, further adding to rack safety and stability.
Stores two pallets deep for quick dispatch of big volumes of goods
Maximises available space through the reduction in aisle requirements
Requires the use of sliding fork attachments
Upper levels can be fitted with helpful guide rails
This impressive site provides 4,250 pallet spaces for bulk stock and 840 pick face shelf levels. By designing the layout to suit narrow aisle fork lifts, we were able to allow enough space for both distribution and manufacturing operations on the site.
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We’re proud to have partnered with Venus Packaging on their new 5,000m² Melbourne warehouse. As a trusted, 100% Australian-owned company with over 65 years in the packaging industry, Venus Packaging needed a storage solution to support their rapid growth and evolving product lines.
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"I found Bowen extremely professional, knowledgeable of the products, very contactable, and overall a very good company. The team have been very patient with what was, in the end, a very protracted project, and the product was delivered in a safe and efficient manner.”
“If all vendors performed the same, life would be much more pleasant. Thank you for a professional installation and on time as discussed.”
“Always happy with what you guys do for us, hence why we keep coming back.”
"Shelving looks great, powder coating awesome, sales rep; responsive, installation and delivery team fantastic and genuine. A great experience all around - thank you!
"The feedback I've received on the racking upgrade has been very positive. The works went extremely well, with little - if any - mess. The racking has given the stores so much more room for stock, and everyone is happy with the extra space your system has provided. There are now only 2 stores in NSW remaining - I look forward to those stores giving me the same response as the previous 19!"